Vertical Shaft Impactors Product Details
Mainly there are two types of VSI available with us:
Stone to Stone technology and Stone to Metal technology:
Feed material is fed through a vertical tube in the centre of vertical rotor, rotating at high speed around a vertical axis. Feed material due to centric fugal force starts picking up speed and it starts getting distributed over the distribution cone and as the material travels over the rotor – vanes, towards the periphery attains the same speed as speed of rotor’s periphery. At the instant of aligating from the rotor, material attains a velocity which is the resultant of peripheral velocity and radial velocity and direction of the resultant velocity is almost 45º to radial direction.
Kinetic energy of the feed particles is so high that after impact against the breaking surface stresses developed with the particles over shut there ultimate strengths there by these particles integrate into number of pieces giving rise to new surfaces. The VSI is in true sense a pure impact crusher which crushes only by impact. Not like other conventional impact crusher where shear, compressor, attrition and impact allocation play role in crushing material. In VSI there is no gap setting between crushed materials, falls through the open ring area by gravitational force only.
Stone to Stone
Rotor is so designed that stone layer gets formed on the vane and breaking surface is formed by material built up. There by, reducing the wear on the vanes and also on backer walls but this cushioned surfaces reduce considerably the amount of crushing. The spares consumption also gets reduced.
Stone on Metal
In this type of VSI crusher material glides on the metallic steel vanes and after getting relished from rotor, hits on the metallic steel surfaces. Naturally wear on, vanes surface and backer surface is high and ratio of reduction is also high.
Vertical Shaft Impactors Special Features
Stone on stone VSI is primarily a shaping machine and not a heavy machine. Heavy reduction is intentionally avoided in stone to stone VSI by providing soft cushioned Impact.
High recirculation load is essential that is how cubical shape achieved by stone to stone VSI. Therefore through put capacities are very high invariably. Through put capacities have to be 1.5 to 5 times out put capacity.
Feeding continuously, without interruption at rated through put capacities gives best put results. It increases out puts and shape of aggregates. Surfaces velocity of rotor decides the ratio of reduction.
Vertical Shaft Impactors Technical Specification
|3||Spherical roller bearing||15||Center Liner|
|4||Top Bearing Cover||16||Receiving Chute|
|5||Bottom Bearin Cover||17||Feeding Cover|
|6||Top Spacer||18||Feeding Pipe|
|7||Bottom Spacer||19||Liner Cover|
|8||Oil Seal||20||Inspection Cover|
|9||Machine Pulley||21||Inside Impeller Cover|
|11||Impeller Disc||23||Hex. Socket Head Screw for Bearing Cover|