For hydrocyclones, the troubles that often occur include abnormal super-granularity, failure to reach the cut point, unstable performance, blockage and so on. Below are 10+ troubles about hydrocyclones and the troubleshooting.
Table of Contents
Trouble 1: Hydrocyclone Vibration Violently
Troubleshooting
If empty suction occurs, use the suction pipe.
Large amount of material, change the feed/hydrocyclone parameters;
Linear layout, control entrance;
The overflow pipe is deformed and the overflow pipe is replaced;
Local blockage in the hydrocyclone, stop and check.
Trouble 2: low Underflow Density
Troubleshooting
If the hydrocyclone is not fed correctly, replace the discharge nozzle/overflow pipe;
The size of the discharge nozzle is incorrect, use the correct size discharge nozzle.
Trouble 3: Abnormal Over-Granularity
Troubleshooting:
Underflow nozzle is worn seriously, so replace the suitable underflow nozzle.
If the feeding density is too high, check the blockage;
Feed reverse flow, replace easy-to-grind parts.
Trouble 4: Hydrocyclone Blockage
Troubleshooting
The mismatched material enters the hydrocyclone and checks the sieve hole.
Trouble 5: Unstable Performance
Troubleshooting
Uneven distribution of materials, the use of the correct distributor;
Blockage, check for blockage.
Trouble 6: Cannot Reach Cut Point
Troubleshooting
The feed size is incorrect, replace the feed/hydrocyclone parameters.
Trouble 7: High Wear Rate
Troubleshooting
The flow rate is too large-the pressure drops too much, change the feeding condition or hydrocyclone parameters;
2-stage operation / need large size hydrocyclone, change hydrocyclone parameters;
The wearability of the incoming material is high, and the manufacturing material should be replaced.
Trouble 8: Unstable Operating Pressure
Troubleshooting
The pump and the hydrocyclone are unbalanced, isolate the hydrocyclone to achieve a stable operating pressure or reset the pump speed.
Trouble 9: No Fan Flow is Formed.
Troubleshooting
large coal amount and foaming coal proportion, reduce the carrying coal;
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10 + Troubles and Troubleshooting of Hydrocyclones
For hydrocyclones, the troubles that often occur include abnormal super-granularity, failure to reach the cut point, unstable performance, blockage and so on. Below are 10+ troubles about hydrocyclones and the troubleshooting.
Table of Contents
Trouble 1: Hydrocyclone Vibration Violently
Troubleshooting
Trouble 2: low Underflow Density
Troubleshooting
Trouble 3: Abnormal Over-Granularity
Troubleshooting:
Trouble 4: Hydrocyclone Blockage
Troubleshooting
Trouble 5: Unstable Performance
Troubleshooting
Trouble 6: Cannot Reach Cut Point
Troubleshooting
Trouble 7: High Wear Rate
Troubleshooting
Trouble 8: Unstable Operating Pressure
Troubleshooting
Trouble 9: No Fan Flow is Formed.
Troubleshooting
Trouble 10: Underflow With Too Many Materials
Troubleshooting
Trouble 11: Overflow Occurs
Troubleshooting